In the world of construction, the quality of materials used can significantly impact the integrity and longevity of a structure. Among these materials, TMT bars are pivotal in providing the necessary strength and flexibility to modern architectural marvels. AMBA Shakti SD TMT Bars and AMBA Shakti Flexion TMT Bars stand out in the market for their superior quality and cost-effectiveness. This blog delves into the benefits of high-speed steel rolls, which are instrumental in the production of these bars, ensuring an improved finish and extended pass life that leads to increased production.
Controlled Quality and Earthquake Resistance
Both AMBA Shakti SD TMT Bars and AMBA Shakti Flexion TMT Bars are manufactured with meticulously controlled raw materials. This control is crucial as it contributes to the earthquake-resistant properties of the bars, making them suitable for seismic zones. The no-twist straight mill rolling process eliminates distortion, resulting in perfectly shaped bars that maintain structural integrity under stress.
Enhanced Bonding and Automation
The use of CNC notching ensures uniformity in the steel, which enhances its bonding with cement – a critical factor in construction stability. Full automation of the mill translates to better quality control and enhanced productivity. With all controls being PLC-based, precision in the manufacturing process is guaranteed, leading to a consistent and reliable product.
Energy Efficiency and High Production
AMBA Shakti's commitment to energy efficiency is evident in their hot charging technique, which bypasses the need for a reheating furnace (RF Furnace). This method not only saves on production costs but also significantly reduces energy consumption. The result is a high-production operation that delivers quality steel rebars at approximately 20% savings compared to local quality steel.
Superior Finish and Cost Savings
The integration of a sand filtration plant in the TMT quenching process is a testament to AMBA Shakti's dedication to excellence. This plant ensures cleaner water is used during quenching, which not only improves the finish of the steel rebars but also extends the roll life. Consequently, customers receive higher quality steel at a lower price point.
Thermax® Patented Technology and Expertise
Steel rebars from AMBA Shakti are produced using Thermax® Patented Technology, further solidifying their position as a leader in quality. The highly qualified staff and engineers at AMBA Shakti uphold stringent quality standards, ensuring that every bar meets the demands of modern construction.
Flexion: Tailored for Complex Structures
AMBA Shakti Flexion TMT Bars are specifically designed to compete with primary steel manufacturers. Produced through the Ladle Refining Furnace (LRF) route, the steel is refined to remove tramp elements, enhancing its tensile strength, yield strength, and elongation. This makes Flexion material ideal for complex and critical structures such as high-rise buildings, dams, airports, and megastructures, where durability and safety are paramount.
Conclusion
In conclusion, the use of high-speed steel rolls in the production of AMBA Shakti SD TMT Bars and AMBA Shakti Flexion TMT Bars provides a multitude of benefits. From the improved finish and extended pass life to the increased production and cost savings, these bars represent the pinnacle of innovation in construction materials. Whether for residential homes or grand infrastructural projects, choosing AMBA Shakti means investing in quality, durability, and efficiency.